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Surface treatment Soutions

Coil Handling and Press Feeding Solutions

Coil Handling Equipment
Press Feeding Line (0.8-9.0mm)
Press Feeding Line (0.8-9.0mm)
Press Feeding Line (0.8-9.0mm)
Press Feeding Line (0.8-9.0mm)
Press Feeding Line (0.8-9.0mm)
Press Feeding Line (0.8-9.0mm)
Press Feeding Line (0.8-9.0mm)
Press Feeding Line (0.8-9.0mm)
Press Feeding Line (0.8-9.0mm)

Applicable Material

Raw Material Type: High Strength Steel steel, Hot-Rolled Metal steel, Cold-Rolled Metal steel, Galvanized Metal steel ,Stainless Steel etc.

Coil Width: 100-1800 mm

Material Thickness: 0.8-9.0 mm

Max. loading weight: 25ton

Yield Strength: ≤613 N/mm2

Tensile Strength: ≤980 N/mm2

technical consultation

Brief Profile

Press Feeding Line in the short space design is especially developed to meet the needs of customers with not enough space. They offer process reliability even for the most demanding materials. They are optimally suited for the manufacture of structural parts as well as for processing of high-strength materials – even for the higher ranges of strip thickness.

The principles of decoiler straightener feeder is that the motorized Decoiler (Coil Reel) with drive continually moves the strip into a bottom coil loop supplying the Straightener-feeder,and then feed the coils strips into the power press machine as well.

Mayflay MFL5 series press feeding line can handle material strips up to 2000 mm stock width and approx. 9mm thickness, coil loading up to 25tons.

Decoiler straightener feeder machine press feeding line is widely used in auto parts industry, hardware stamping industry, home appliance industry, electric appliance industry and etc.


Application

AUTOMOTIVE

Manufacture of equipment for metal stamping of automotive parts. Structural car body parts and other parts like front brackets, brake pads, wipers, seat supports, electrical windows, exhaust pipes, catalytic converters, radiators, levers, pedals, gear box parts, wheels, damping supports, etc ...

BUILDING & HOUSEHOLD

Feeding lines to produce a variety of metal components for the building and household sector and derivatives. Parts like braces, clamps, straps, locks and hinges for doors,furniture hardware, knifes, cooking ware carpentry parts, metal supports, perforated plates, etc ..

HOME APPLIANCE & ElECTRONICS

Installations for the manufacture of parts for household appliances sector or white goods. Metal pieces like motor housings, doors,electric cabinet, shells and covers, trays, guides, caps, supports, brackets, handles, etc ...

ILLUMINATION

Many solutions for the blanking of metal parts for lighting sector. Several parts such as housings, panels, brackets, feet, arms, buttons, diffusers, etc ...




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Features

Advance Techniques


With the world’s leading automatic press techniques ,advanced and humanized management system,we unite thousands of elites dedicated to the development of automatic press,including top engineers in this field,experienced technicians, production workers with fine craftsmanship to ensure every equipment produced durable ,high-efficiency and stable.

 

Modular control, simple and smart operation


Compact coil feeding machine is not only a simple combination of decoiler, straightener, and feeder machine into one unit, but also highly integrated control in operations. The hydraulic station, coil car, uncoiling motor, spindle and inverter, straightener part, servo feeder motor are connected with the PLC modular system and controlled by one touch screen, which is quite convenient and easy for operators.

Moreover, movable regulating handle is very convenient operation for installing and debugging when the machine is testing.


Reliable Structure Design


Super large scale and plenty of advanced quality control measures including CNC machining, grinding machine, boring machine and Lathe machine equipment and various precision testing instruments from Germany, Japan and Taiwan. It can ensure the high precision and quality of all parts of machine.

What's more, all of main body makes surface treatment with our shot blasting machine before they are painted. With our shot blasting machine treatment, the machine surface is excellent for painting.they blast onto the surface of work piece with shots to clean and beautify the surface. The shot blasting also enhances the pressure stress of work piece surface and extends the lifespan.We also use high-end vehicle oil paint for our machine to have high level of painting quality and you don’t need to worry about broken painting problem under extremely 

nasty working environment. high level of painting quality and you don’t need to worry about broken painting problem under extremely nasty working environment. 


High precision straightening and feeding performance


The metal coils trips will be inserting into straightener-feeder part automatically after uncoiling, with photoelectric sensors for full closed loop control, no manual operation. The straightener roller and feeder roller mechanism are placed on the same precise platform to ensure the uniformity of parallel precision and to limit the error of leveling and feeding operation to the maximum extent.

 

Wide range of metal coil stamping application


The high strength coil feeding line is not only suitable for normal material with thick thickness, but also can handle high strength material. It can deal with steel thickness up to 12mm coil width up to 1800mm with high precision straightening performance. Compact coil feeding line is ideal for the high strength material steel stamping in automotive,construction and electrical appliance industry manufacturing.

 

Space-saving, easy installation and maintenance


Compact design is ideal for limited space workshop.  

The compact coil feeding line is very easy to install, which can enter into mass production in a short time. Without a long material loop, the coil feeding line length is usually no more than 5m, some models such as MFL2 is only 3m length, which will save workplaces of stamping room. Thanks to the international brand core components, automatic lubrication system and self-inspection procedures, the compact coil feeding line have a very low failure rate and easy to maintenance


Main parts

Coil Car

Coil car has two function, one is assisting loading the coils on the spindle of decoiler parts, other is leading the uncoiling strips into the straightener-feeder parts.

With the coil Car auxiliary loading, the operator can safely and conveniently for loading coils,when used for operation, the material coil is transferred to the mandral rack spindle smoothly. The coil car is equipped with the material coils anti-dumping baffle, which can effectively prevent the material coil from dumping when transferring materials with small material width.

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Decoiler Parts

After the coils holds on the spindle of decoiler machine, decoiler machine rotates intermittently to release the metal coil to metal strip, the support rollers on coil car will lead the strips into the straightener arm.

Decoiler with support cantilever structure can loading up to 25ton. And there’re three groups of hydraulic wedged structure for uncoiler spindle expansion. Moreover,

Material auto-alignment function as an optional meet your requirements.


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Coil inlet support Arm

After uncoiling process, the support rollers on the coil car will lead the material strips to coil inlet support arm which is driven by a hydraulic cylinder will close automatically to hold-down material strip when strip head touch the straightener part.

The bottom inlet roller is geared transmission, sharing drive power with straightener rollers. When upper inlet roller goes down, the two rollers clamp the metal strip and lead it to the straightening part. These two rollers are made by high quality bearing steel, with sandblasting treatment, hardness reaches HRC60±2.

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High Precision Straightening and Feeding Parts

The straightener feeder parts leveling the coil strips and feeding it into the stamping press and dies according to the fixed length controlled by PLC.

Given the difference in coil at the beginning of rollers and the end of roller, it is usually necessary for an operator to always be monitoring straightening operations, and to manually carry out corrections to ensure a high degree of precision in straightening. With the unique electrically adjustment fitted on the MFL4-GF Series coil straightener-feeder,


changes in the coil strips thickness are detected during production. Straightening correction is performed continuously and automatically. it making a significant contribution to operational efficiency.

Moreover, additional backup roller can achieves a high precision straightening performance.

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Hydraulic cutting (Option)

A hydraulic shearing unit is used to cut the material heads and tails for productivity improvement and better stamping product quality. The hydraulic cutting unit has four sides scissors to achieve smooth cutting.It's operated by touch screen control and with manual scissors adjustment.

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Automatic Lubrication Unit (Option)

Lubrication of steel strip before stamping will protect the stamping dies from damaging and prolonging the uselife. The automatic lubrication system is automatically controlled, with an oil loop recycling system, which will save oiling cost and prevent leakage.

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Discharging Support Bracket

The outlet support bracket is used to deliver the straightening strips to press die smoothly. When the coil material is thin thickness or soft material , or the distance between straightener-feeder and stamping dies is long, the strip can not be delivered the strip head into the die successfully, the support bracket will be help to reach it. The length of the support bracket is adjustable to meet different dimensions of stamping [ress machine and dies.


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Basic Parameter

Model
MFL5-600
MFL5-800
MFL5-1000
MFL5-1300
Material Width(mm)
70-600
70-800
70-1000
70-1300
Material Thickness(mm)
0.8-9.0
Max.Coil Weight(kg)
5000
5000
7000
10000
Max.Coil O.D.(mm)
1400
Coil l.D.(mm)
φ470-520
Feed Length(mm)
0-500
Max.Line Speed(m/min)
22
StraightenerRoll (pcs)
φ88mm*12(upper6/ lower6)
Feed Roll(pcs)
φ120mm*2 (upper 1/ lower 1)
Back-up Rolls (piece)
φ68mm*220mm*3 Groups
Main Motor
AC15
AC22
AC30
Mandrel Expansion
Hydraulic
Reel Motor(kw)
5.5
7.5
11
11
Power(V)
3phase 220V/380V/50HZ
Operating Air(Mpa)
0.5



Straightener Capacity( Yield strength σs≤245N/mm² ,Tensile strength σb≤392 N/mm²)
Model
Thickness(mm)
0.8-3.2
4
4.5
5
6
7
8
9
Width(mm)
MFL5-600
600
450
331
253
200
MFL5-800
800
648
450
331
253
200
MFL5-1000
1000
800
648
450
331
253
200
MFL5-1300
1300
1013
800
648
450
331
253
200




Straightener Capacity( Yield strength σs≤613N/mm² ,Tensile strength σb≤980N/mm²)
Model
Thickness(mm)
2.3
2.8
3.2
4
4.5
5
6
7
8
Width(mm)
MFL5-600GF
533
432
374
292
257
228
180
132
101
MFL5-800GF
527
427
369
289
254
225
180
132
101
MFL5-1000GF
521
422
365
286
251
223
180
132
101
MFL5-1300GF
511
414
358
281
246
219
178
132
101




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