Spinner-Hanger Blast Cleaning Machine

Failure Analysis and Maintenance of Spinner-Hanger Blast Cleaning Machine Equipment

The failure analysis and initial operation of the Spinner-Hanger Blast Cleaning Machine equipment belong to the run-in period. The failures that occur during this period are more complicated, and the reasons are also multi-faceted, such as type selection problems, design and manufacturing problems, or installation and environmental problems. If the torque is selected too small, it may affect its adjustment speed or even cannot be adjusted at all.

In practical applications, there are the following: the design does not pay attention to the firm connection between the connecting rod and the actuator, and the phenomenon of shedding occurs; the power line and the signal line use the same threading tube during installation, which causes large signal interference; there are unshielded Large motor equipment affects the stable operation of the motor; the insurance selection of the position locator is too large, causing damage to its internal choke coil. For these problems, we must observe in time, discover and deal with in time to avoid unnecessary losses.

In the middle of the operation of the Spinner-Hanger Blast Cleaning Machine, the overall performance of the electric actuator of the Spinner-Hanger Blast Cleaning Machine is also transferred from the running-in period to the adaptation period, and the performance is relatively stable at this time. Most of the problems that arise are the quality problems of individual electronic components. Such as position current converter TAM2, intermediate contactors K1, K2, micro-switches with over-torque, etc.

Steel structure Spinner-Hanger Blast Cleaning Machine price

In the later period of operation, the problem of aging of components and wear of transmission components began to become very serious. For example, the aging of the motor coil caused the insulation to be reduced and the operation was unstable; the poor lubrication of the motor made the stability of the operation decrease; Or the aging of the position current converter reduces the positioning accuracy; the wear of the transmission components of the reducer causes the Spinner-Hanger Blast Cleaning Machine's electric mechanism to be unable to adjust and so on. For these problems, it should be checked regularly to prevent major failures. Of course, among all the failure factors, there are also causes such as artificial treading, process baffle jamming, and process misoperation during actual operation. Starting from the actual experience of the maintenance personnel of the Spinner-Hanger Blast Cleaning Machine, the maintenance of the electric actuator of the Spinner-Hanger Blast Cleaning Machine should take different maintenance measures according to its different periods of use. We usually need to do the following: 1; regular lubrication: shot blasting The motor and transmission parts of the electric actuator of the machine need to be lubricated with lubricating oil, and the viscosity of the lubricating oil changes with the oil temperature. If the viscosity is too low, the wear of gears and other transmission components will increase; if the viscosity is too high, the action will be poor. Therefore, regular lubrication can extend its service life.

2. Improve the operating environment: In order to ensure the reliability of the electric actuator of the Spinner-Hanger Blast Cleaning Machine, it must be ensured that it operates in a suitable operating environment to avoid short circuit or other failures caused by other environmental factors such as wet environment.

3; Regular inspection: Regular inspection, timely discover hidden dangers of accidents during operation, at least it is helpful to find the fault factors and avoid detours.

4; Do a good job of account management of the fault: every fault dealt with should be recorded in detail, including fault phenomenon, fault analysis and search process, fault cause, treatment method, preventive measures, etc.

In this way, the manufacturer of the Spinner-Hanger Blast Cleaning Machine not only provides reference value for handling similar problems in the future, but also can improve the level of finding the fault factor through the fault curve, and achieve a multiplier effect.

　　Automotive Shot Blasting and Peening solutions

　　Sandblasting is to use compressed air to spray abrasive to the surface of workpiece at high speed. The purpose of sandblasting is to improve the appearance quality of workpiece surface by removing oxide layer and rust. Shot peening is to make the high-speed hard particles (generally steel particles) hit the surface of metal workpiece, in order to improve the fatigue strength of metal surface. Sand blasting and shot blasting are two different processes and different tools are used. However, both of them can be recycled.

　　The technology of shot blasting cleaning machine replaces the common cold and hot forming process to form large thin-walled aluminum parts, which can not only avoid the residual tensile stress on the surface of the parts, but also obtain the favorable compressive stress for the parts.

　　It should be noted that the service temperature of the parts treated by shot blasting machine should not be too high, otherwise the compressive stress will disappear automatically at high temperature, thus the expected effect will be lost. Their service temperature is determined by the material of the parts, which is about 260-290 ℃ for general steel parts and 170 ℃ for aluminum parts.